Prospective Seminar Agenda - Subject to Change
PART 1 - THEORY
1) Overview
2) The Concept of Saturation
A) Solubility product
B) Solubility relationships for common
scales
C) Solubility and simple indices
D) Thermodynamics versus kinetics (or when
will it come out)
3) Simple Scale Indices
A) Langelier
B) Ryznar
C) Puckorius
D) Stiff-Davis
E) Shortcomings
F) Relationship to saturation level
G) Improving prediction reliability
4) Alkalinity
A) Correcting for non carbonate alkalinity
B) Does a system conserve alkalinity?
Molar carbon?
C) How the software handles alkalinity
D) Choosing the software alkalinity to match
the system
5) Ion Association Models
A) Free versus total ions
B) Distribution of species
C) Ion pairs used by the software
D) Practical impact of incomplete analyses
upon saturation level calculations
6) Saturation Levels
A) Calcium carbonate. Calcite? Aragonite?
Vaterite?
B) Calcium sulfate. Gypsum? Anhydrite?
C) Calcium phosphate. Tricalcium
phosphate? Hydroxyapatite? Others?
D) Amorphous silica
E) Magnesium silicate. Stoichiometric?
F) Interpreting saturation levels. Driving
force versus quantity. Why are some numbers so big (or so
small)?
7) Momentary Excess
A) Calculations
B) Interpretation
C) Other uses
8) Predicting Corrosion
A) Larson-Skold (Larson’s ratio)
B) Psigan model
C) Davis model
PART 2 – PUTTING THE SOFTWARE TO WORK
9) Installation and Setup Hints
A) Input units
B) Printers
C) Printer ports
D) Printing to file
10) Restoring and Saving Work Files
A) The default directory (\WATER\ for WaterCycle® series, \HYDRO\ for hyd-RO-dose®, etc)
B) Storing on USB sticks or in other folders
C) I forgot what’s in the files
11) Once Through System Evaluation
A) Source analysis input
B) Input specs
C) Temperature profiles
D) pH profiles
E) 3D pH/temperature profiles
F) How the software varies pH/alkalinity
G) Should you conserve Ct? Alk? (or what
does that box in the lower right hand corner really mean?)
H) Printing reports
I) Printing graphs
J) Exporting graphic files and COPYING and PASTING
K) Printing to PDF
12) Cooling Tower Evaluation
A) Makeup water input
B) System specs
a) Customizing to your region
b) What numbers should I use?
c) % evaporation
d) Leaks
e) Drift
f) Cycles
C) Predicting pH
a) Default curve
b) Custom pH/alkalinity curves
c) Should the makeup water pH equal
the pH at 1.0 cycles?
d) Are more sophisticated models
necessary?
e) Acid feed
D) How the software “concentrates” makeup
water
a) Should you: conserve alkalinity?
Total molar carbon?
b) Alkalinity/sulfate or alkalinity/cl
changes due to pH control
c) Graph color coding
d) Setting the range for tables
E) Interpreting the WATER CHEMISTRY and
DEPOSITION POTENTIAL tables.
a) Calcite saturation level -Calcite
saturation 150 warning/action point -Calcite saturation 200
warning/action point -How high can you go?
b) Tricalcium phosphate · -What’s
significant? · -Where do typical orthophosphate corrosion
inhibitor programs run -How high a saturation level can
copolymers handle? -Why are Ca3 (PO4) 2 momentary excess
values so small?
c) Silica · -Modeling pH/temperature
effects upon silica solubility · -Warning zones for Mg (OH)
2: Si02 · -Do silica inhibitors work?
d) Calcium sulfate saturation levels
· -Should I watch gypsum? -Anhydrite?
F) 3D Profiles
a) Setting specs for the profiles
b) Printing in black and white
c) Color printing
d) Exporting as a BMP file
e) Showing the impact of SPC control
limits
f) Exporting the Data Points to an
ASCII file
G) Reverse Osmosis Systems
a) Closed or Open
b) pH control point
c) membrane spec’s and files
d) concentration polarization/ cake polarization
e) limits
f) reports
H) Oilfield and Mining Applications
I) Municipal Water/Potable Water
a) Max soluble lead and copper
b) max inhibitor solubility
c) corrosion inhibitors
J) Flow Back: A Special Case
PART
3 - BRINGING GRAPHS AND DATA INTO OTHER PROGRAMS
A) Adding graphs to Microsoft Word
documents (embedded versus linked)
B) PowerPoint
PART 4 - SYSTEM
EVALUTIONS
14) Bring water chemistry and system specifications
(please send in at least three weeks prior) for use as a
workshop example.
PART 5 - MODELLING SCALE INHIBITORS
15) The concept of induction time
A) The molecular waiting room
a) Kinetics vs thermodynamics
B) The impact of phosphonates upon
induction time
C) The impact of saturation level upon
induction time
D) The impact of temperature upon
induction time
16) Laboratory test methods
A) Static beaker tests
B) Constant composition tests
C) Pilot cooling systems
D) Relating laboratory tests to field
systems
E) Notes on experimental design
17) Putting it all together – The models
A) Dosage = f (saturation level,
temperature time)
B) Dosage = f (saturation level,
temperature, pH, time)
C) Dealing with interfering substances
(e.g. Fe)
18) Examples
PART 6 MODELLING CORROSION RATES AND
CORROSION INHIBITORS
19) Prior art for corrosion rate prediction
A) Simple indices as indicator
a) Larson Skold
b) Do calcium carbonate indices
apply?
B) Psigan and Singley
C) Davis
D) Boffardi
20) The Zisson Data Model
A) Laboratory method
B) Parameter selection
C) The model
21) Adding inhibitors to the equation
A) Experience based data (the Water
Treatment Company Manuals)
B) Laboratory data
C) The models
a) Dosage = f (water chemistry,
target corrosion rate)
b) Corrosion rate = f (water
chemistry, inhibitor dosage)
PART 7 - OPTIMIZING INHIBITOR BLENDS FOR A SPECIFIC WATER
22) How the software evaluates a water
A) Corrosion inhibitor
B) Problems caused by the inhibitor
C) Other scale forming species
23) Examples
A) The orthophosphate/copolymer/phosphonate
blend
PART 8 - WORKSHOP
24) Optimize your own formulas
25) Develop your own models